Schlagwort-Archiv: Fruit Juice Production Line

Custom Fruit Juice Production Line Considerations

We often meet some customers who have special requirements for the bottle type and process produced by the Fruit Juice Production Line. This means that general general-purpose beverage equipment can not meet the requirements of these bottle types and processes well, and special customized parts are needed. Or all equipment, what other aspects need to pay attention to here?
1. Find a professional manufacturer to customize or modify the beverage equipment. Do not mix or modify it privately to avoid affecting the operation and production of beverage equipment;
2, customized beverage equipment is generally a professional equipment, can only be suitable for a certain type of process and bottle type beverage production, and customized beverage equipment is irreversible, if you want to produce other beverages later, you need to customize other equipment, not universal;
3, customized beverage equipment due to high customization requirements, in the spare parts and wearing parts of the equipment should pay attention to leave spare, problems can be replaced in time, so as not to cause delays caused by the poor configuration of related accessories;
4. If there is any problem or problem in the equipment, contact the manufacturer for consultation or door-to-door modification, and disassemble the equipment by yourself to avoid irreversible damage and personnel damage to the equipment.
Shanghai Jimei Food Machinery Co., Ltd. is an expert in food equipment. We are constantly providing advanced equipment for Milk Processing Plant to ensure that everyone can produce effectively.

Requirements For Hot Filling Of Milk Processing Plant

Essentially, hot filling of a Milk Processing Plant is a process of injecting hot liquid into a container and then inverting it, allowing heat to sterilize the container and/or lid. The liquid must be between 194 and 203 degrees Fahrenheit to ensure disinfection and the use of containers that do not change shape at elevated temperatures, such as glass and certain types of plastics, are required. The heat treatment lasts for 15 to 30 seconds, which is sufficient to ensure sterilization.

After thermal cycling, the contents are cooled to between 180 and 185 degrees Fahrenheit before being transferred to the final container (in some cases) and sealed. Cooling after transfer was continued for 3 minutes.

There are several different containers available for the hot filling process, including glass, cardboard food containers and plastics, although not all types of plastics are suitable.

There are several important considerations when properly performing hot filling bottles:
Hot fill balance

The heat eventually changes the surface it touches, potentially changing the taste, color, and even nutrients and minerals in the product or material. Therefore, a balance must be reached between the temperature and the length of time the container is exposed to heat. Cool immediately after hot filling.
Hot fill monitoring

Another important factor in hot-fill bottles is the ongoing monitoring process. This includes the temperature of the liquid and the temperature of the container. If the temperature is too low, microbial preparations may be produced, which may pose health and safety risks.

Thus, hot fill manufacturing typically includes a recirculation system that maintains production activity with the backup system in place if the container or liquid drops below a preset temperature.
Hot filling bottle material

Not all packaging materials are suitable for the hot filling process. For example, standard PET bottles change shape or collapse when exposed to high temperatures. Therefore, specific containers known as “heat set” bottles are specifically designed to handle the needs of hot fill processing.

These custom containers are heavier in the body and neck to withstand heat. In addition, the cap is heavier.
Hot filling bottle contents

Not all content is suitable for hot filling, such as low acid drinks and food or beverages containing fiber or pulp. In addition, some materials degrade or deteriorate when exposed to high temperatures.

High acid foods suitable for hot filling include products with a pH below 4.6. The acidity level determines the number of spores that survive the sterilization process. Substances with a pH of 4.6 or higher produce multiple spores and are therefore considered unsafe. An acid level below 4.6 will ensure that the bacteria do not grow in the remaining spores.

Please note that food or beverages may continue to deteriorate or deteriorate if they are exposed to water or heat in other aspects of the packaging, shipping or storage process.
Fruit Juice Production Line hot filling cost

There are several cost considerations in terms of hot fill processing. First, heavier custom containers are more complex to produce than traditional PET or other materials, and therefore cost more.

The Key Role Of Filling Machine In Fruit Juice Production Line

In every product business, the filling machine plays a very important role in the production of Fruit Juice Production Line. Packaging forms a very important aspect of product durability, appearance and the market. However, choosing the best filling machine is not an easy task, especially for new entrepreneurs. In this article, we intend to explore how to choose the best filling machine for your business, and to compare the symmetric refilling and volume filling systems.

The packaging system consists of three main components. Generalized filling systems, bag forming systems and sealing systems. The filling system ensures that the package is filled with the correct amount of material. The package can be a pouch, cartoon or plastic container. Traditionally, volumetric filling systems have been used in a variety of filling machines.

Volume filling system

A volumetric filling system is used to fill the liquid sold by volume. They include a piston filling device in which the displacement of the piston controls the volume of the dispense. This ensures that the same volume is allocated in each cycle. In addition, you can use volumetric filling of particles and powders, which consists of a uniform volume of cup/cavity. The material is dropped into the interior of the cup by gravity and the top is leveled with a spirit level.

The machine calibrates the volume of each cup to match the final weight to be packaged. The cup is made on a disc that rotates around its axis, and the cup is filled at one end, and the filled cup is discharged at the other end. The basic principle is that every drop of the machine produces the same volume output. The volume is again calibrated according to weight, so the machine theoretically outputs the same weight.
Weighing filling system

Weigh the filling system to weigh the material and put it into the packaging machine. The material is weighed using an electronic sensor (load cell) to detect the weight. Often, complex electronic hardware and software converts the output of the load cell into weight.

This weight information is used to sample the weight of the product before it is dispensed into the packaging system. The work of these systems is based on the net weight of the package to be packaged, not the volume of the material. Typically, the weight filling system includes a hopper that includes a feeder.

Do you need to choose the right filling equipment for your Milk Processing Plant? Then come to Shanghai Jimei Food Machinery Co., Ltd., we have a full range of beverage manufacturing and packaging equipment, you should not miss the choice!

There Are Many Types Of Fruit Juice Production Line Machines

There are different types of Fruit Juice Production Line machines on the market today. But the basic work and components behind these machines are almost identical. The highest intent behind the invention of the fruit processing line is to maintain the sensory properties of the fruit, such as its aroma and color at an optimal level. The best way to preserve fruit is heat treatment. This will confer microbial stability and the temperature must be assessed to avoid protein degradation of the fruit. The heat treatment process of the fruit depends on the pH of the fruit. The pH of an acid such as citric acid, malic acid or tartaric acid is between 1,5 and 4,5. Heat treatment is a careful combination of temperature range and time period.

For heat treatment, the possibility of fruit oxidation is very high if air is present. In order to avoid the risk of the oxidation process, the entire process is carried out under vacuum conditions. For this purpose, a vacuum evaporator is in use.

The evaporation process removes all water and other solvents from the fruit. The evaporation process helps to concentrate the pulp. The pulp can be concentrated by two methods, but depending on the nature of the pulp, a suitable method can be employed. Forced circulation vacuum evaporator for fruit puree and pulp juice. To this end, the centrifugal circulation pump forces the pulp through the plate heat exchanger. For clarified juices, multi-effect vacuum evaporators are also known as falling film vacuum evaporators.

Do you want to choose a reliable vacuum evaporator? Don’t miss Shanghai Jimei Food Machinery Co., Ltd., we are experts in this field, and we also provide professional Milk Processing Plant, welcome dairy products to contact us.

Classification Cleaning Of Fruit Juice Production Line

Fruits are natural vitamins and nutrients. Juice is a beverage that is mechanically obtained from healthy, ripe, fresh and clean fruits and shows the characteristics of the color, taste and odour of the fruit obtained. It does not ferment, but it can also be fermented and become physically durable. Fresh fruit provides 70 – 90% water. The total solids are approximately 75% soluble solids. These are sugars, organic acids, salts, vitamins and free amino acids.
Juices can be obtained directly from the fruit or from the will aroma material. Juice concentrate: Obtained by physically separating a specific portion of the natural water from the juice, at a volume of at least 50% of the initial reduction. Flesh: Obtained by mechanically smashing healthy, ripe, fresh and clean fruit peels, pits and inedible parts.
Fruit Juice Production Line sorting and cleaning: For quality and technical reasons, fruit that will be processed into juice must be processed as quickly as possible. Fruits must be sorted and cleaned before processing. Sorting separates crushed, moldy, damaged fruits and foreign bodies such as leaves and stems. Washing should usually be carried out with water at a temperature of 30 degrees Celsius. Extraction and stem separation: stone fruit such as; peaches, apricots, plums and cherries are sent to the cherry harvesting unit after seed extraction. Some fruits, such as grapes and cherries, are harvested from their seeds. However, the large amount of phenolic substances and chlorophyll on these fruit stems affect the quality of the final product.
Fruit broken: The fruit is mechanically broken in the mill. Crushed fruit is called a “paste.” Heating: The process of rapid cooling after heating to 85 – 87 °C. Therefore, ensure that the enzyme is inactivated. Production has increased by about 20%. The number of microorganisms is reduced. Disadvantages; color – the drop in aroma and taste may be the sourness of some fruits. The mixture was cooled to 50 ° C and the mash was subjected to enzyme fermentation. Provides degradation of pectin in the tissue.
Press: The juice is received from the mash produced by the enzymatic reaction by pressing. Centrifugation and decantation: The juice squeezed out is blurred. According to the difference in density, an artificial centrifugal force separation process is provided. Solid particles (precipitates) are separated from the juice. Clarification and ultrafiltration: In order to achieve crystal clarification, solid particles in the suspension cause turbidity, and colloidal particles are removed by means of a filter. By adding flavor, the regulator can sell it.
Jimei has extensive experience in Milk Processing Plant and juice making, and is a good partner for beverage processing.

Development Direction Of Packaging Machinery For Milk Processing Plant

At present, the research and development of packaging machinery for Milk Processing Plant is developing in the direction of high speed, multi-function and intelligent control to meet market demand. In order to meet the requirements of delivery time and reduce the cost of process circulation, the future food packaging machinery is required to be capable of high-speed production. At the same time, for some products, packaging machinery and production machinery are required to be connected, and continuous work or multi-head work can also be adopted. In addition, it is necessary to reduce the scrap rate and failure rate, so that normal productivity can be improved, and the development trend is to further make the packaging machinery more intelligent.
Since the reform and opening up, China’s economy has maintained rapid development for more than 30 years, and it is closely related to the liberation of human resources-labor productivity. The demographic dividend has become an important source of miracle for China’s economic growth. However, with the changes in China’s demographic structure in recent years, as well as the emergence of labor shortages and recruitment difficulties, the demographic dividend brought about by low-cost labor is gradually disappearing. We need to adjust human resources policies in a timely and scientific manner and explore human resources. The new path of development provides a strong impetus to promote sustained and steady economic growth.
The statement about the end of the demographic dividend has been talked about since last year. In fact, the outstanding feeling for the enterprise is the substantial increase in labor costs. Coupled with the high-precision talents that are in line with the long-term development of the company, it is hard to find the target. Intelligent machining is the first choice. “Intelligent machining has obvious advantages in precision and output. It has a natural advantage for equipment manufacturing equipment that is customized to the development direction. Of course, we also welcome talents with high technical level to join. After all, this is The core competitiveness of future enterprises.”
The emergence of intelligent manufacturing machinery technology and equipment has led to public thinking about the pros and cons and the future of traditional industrial production. With the promotion of intelligent manufacturing technology and the gradual recognition and utilization of smart devices in social production, it has been widely recognized that smart mechanical equipment is superior to traditional industrial production, and it will replace irreplaceable traditional industrial production in the future.
Food packaging machinery is becoming more and more automated, and robots are the most competitive technology in automation technology. The application of robotics in the packaging industry has developed at a rapid rate, increasing from 9.5% to 17.4% in the past five years. Fan. Robots are found in almost all areas of packaging functionality, especially in the areas of palletizing, boxing and picking/placement.
With the continuous advancement of intelligent manufacturing machinery technology, it gradually presents the characteristics of precise self-discipline, human-machine integration, sensory recognition, super-flexibility, strong learning and self-maintenance. At present, professional and technical personnel are gradually trying to apply intelligent manufacturing machinery to real social production, and the role of replacing human resources in welding, palletizing, sorting, docking and high-risk working environments is increasingly apparent, with high precision and speed. Features such as long working hours, liberating labor and low-cost operation are increasingly welcomed by the manufacturing industry.
During the “Twelfth Five-Year Plan” period, the goal of the food machinery industry is to achieve intelligent and information-based control of key mainstream products, especially to achieve intelligent control of the machine and the remote. In recent years, with the fierce market competition and the development of information industrialization, food machinery intelligent manufacturing has become a necessity to meet the needs of today’s food industry.
With the advancement of technology, industrial robots, microelectronics, computers, smart and image sensing technologies will also become more and more widely used, which will promote the automation and intelligence of packaging machinery. Therefore, in the future development, the Fruit Juice Production Line packaging industry can only improve its competitiveness and ensure the sustainable development of the company only by adopting advanced technology.

Gas-filled Carbonated Fruit Juice Production Line Filling Equipment

The gas-containing carbonated Fruit Juice Production Line is used for the production of large bottles or small bottles of carbonated water-based beverages. After the initial beverage is formed by means of sugar blending, the oxygen in the beverage is first degassed by the soda mixer, and the proportion of the original syrup and water is proportional. After mixing, the mixed material is sprayed by a water pump to expand the area to be thoroughly mixed with carbon dioxide to form a saturated carbonated beverage. Common beverages include Coca-Cola, Qixi, old soda, and soda.

Gas-filled carbonated beverage production line filling machine equipment includes: CO2 gas pressure regulating station, water cooler, steam-water mixing machine, bottle washing equipment: using three-in-one filling machine, plastic bottle using card bottle for vertical high-pressure washing, glass bottle use The bottle is rinsed, the bottle is used twice, and the bottle washer is used for washing. Filling equipment: flushing, filling, capping, automatic cap reversing system, automatic bottle detection system, photoelectric detection, automatic empty bottle blowing device. Syrup modulation system, soda mixer, cooling and cooling water system, carbon dioxide cylinder, pneumatic air conditioning valve, pipe heating faucet.

The classification methods for gas-carbonated beverage production lines are as follows:

1. According to the structure: linear filling machine, rotary filling machine;

2. According to the quantitative device: cup type canning machine, liquid surface filling machine, rotor type filling machine, plunger type filling machine;

3. According to the number of filling valve heads: single-head filling machine, multi-head filling machine;

4. According to the filling principle: vacuum filling machine, atmospheric pressure filling machine, back pressure filling machine, negative pressure filling machine, pressure filling machine;

5. According to the supply tank structure: single chamber feeding filling machine, double chamber feeding filling machine, multi-room feeding filling machine;

6. According to the degree of automation: manual filling machine filling machine, semi-automatic filling machine, automatic filling machine, filling and filling machine;

7. According to the lifting structure of the packaging container: the slide type lifting and filling machine, the pneumatic lifting and filling machine, the slide pneumatic combination lifting and filling machine filling machine purchase: reasonable selection of filling machine is to guarantee the product

Quality, an important way to improve economic efficiency. In general, close contact with the actual production, try to choose a beverage production line filling machine with good quality, high efficiency, simple structure, convenient use and maintenance, small size and light weight.

In addition to the equipment required for the beverage production line mentioned above, Shanghai Jimei Food Machinery Co., Ltd. also provides various equipment for the Milk Processing Plant. We have a variety of advanced food production equipment, which is a partner that you should not miss.

Jimei Equipment Improves The Production Efficiency Of Milk Processing Plant

If your business involves the operation of a production line, increasing the productivity of the Fruit Juice Production Line is one of the easiest ways to make more money and improve your performance. After all, the sooner you get the product out, the more cost-effective your operation will be, and the more things you can sell. So how do you improve productivity in these areas?
Here are a few ways to increase productivity on your production line:
Motivating trainer
Obviously, if your employees want to do their jobs correctly and efficiently, you need to train them to a high standard. One of the best ways to ensure this happens is when they can quickly implement your company’s best practices, or when they find new ways to keep the information intact, especially when they find a simplification The process approach motivates them without much reward.
Investment linear motion contour track
What is a linear motion contour track? This is a wonderful piece of equipment consisting of four circulating rolls or balls that run along a section of the track. Why do you need a >? Because it makes the line run smoother, it’s faster and can be customized to meet the very specific needs your company might have, which helps employees work more efficiently. You need the right tools to optimize your work, this is the right tool!
Encourage teamwork
Why do you encourage teamwork? Because the production line is or should be teamwork. Every employee has his or her own role to play. If one does not lose weight, then things will soon start to collapse, and the whole operation will quickly lose efficiency. So, send them to team building activities, reward outstanding team work, and let them know how important each is to the success of the company. It will pay off.
Automate as much as possible
Thanks to new technologies, such as robotic picking of arms, more automation in your process is unprecedented. If you’re as automated as possible, you’ll use some techniques to help automate productivity on the production line, but you’ll also free up your staff to focus on tasks that must be performed manually, which is a double blow to productivity.
Reevaluate the layout
Sometimes, you only need to change the layout of the factory floor, and productivity can pass through the roof. This is such a simple matter, but so many factories and factories are not arranged in a natural way, which means that employees must make a big difference in order to move from one production line to the next, or from the picking area to the packaging. Area. This is crazy, if it works for your company, you need to change it right away.
After purchasing the equipment of Shanghai Jimei Food Machinery Co., Ltd., I believe that it can effectively improve the production efficiency of your Milk Processing Plant. Welcome customers who are interested to come to leave a message and consult.

Jimeimilk Processing Plant Equipment Advanced And Efficient

The high price and low sales that have prevailed in the ultra-high-end juice industry have made this a viable option for companies in the early stages of growth. However, as manufacturers expand their businesses to meet growing demand, the inefficiency of this process becomes more apparent. Extracting juice using a bag press is time consuming and labor intensive and can vary from batch to batch. Equally important, the time it takes to clean equipment on a Fruit Juice Production Line can result in severe downtime and reduced production.
These challenges have created a strong demand for new methods. This approach must eliminate the inefficiencies of batch processing while maintaining or even improving the quality, consistency and flavor characteristics desired for premium brands.
Growing companies need a better process to maintain their product quality and brand reputation.
The benefits of continuous processing
As a small business, the premium juice brand builds a reputation for quality by processing all the fruits and vegetables used in its products internally. In order to maintain these hard-won reputations, brands need to maintain a high degree of control over their operations as they grow. This prevents super high-end companies from purchasing certain types of juices and installing special equipment for any fruits and vegetables they process internally, which is common among large juice producers. Similarly, if a brand continues to use its established mass production process, the need to scale up will also challenge its operations.
Want to easily increase your production? Shanghai Jimei Food Machinery Co., Ltd. provides various advanced machinery and equipment for Milk Processing Plant and juice production lines. Welcome interested customers to contact us.

Aseptic Packaging Technology Of Jimei Fruit Juice Production Line

Aseptic packaging material for the Fruit Juice Production Line of Shanghai Jimei Food Machinery Co., Ltd. The device has been fitted with a state-of-the-art machine for the aseptic packaging of liquids such as juices and beverages.
The term “sterile” is derived from the Greek word “septicemia”, meaning no spoilage microorganisms. Milk and dairy products, puddings, desserts, fruit and vegetable juices, soups, sauces and products containing microparticles.
Aseptic packaging technology is fundamentally different from traditional canned food processing technology. In canning, this process begins with processing food before filling. The initial operation inactivates the enzyme so that these enzymes do not degrade the product during processing.
The package is cleaned and the product is introduced into the package, usually hot.
Aseptic packaging process for producing shelf stable foods.
Advantages of aseptic packaging technology:
The three main advantages of using aseptic packaging technology are:
Packaging materials that are not suitable for sterilization in the package can be used. Therefore, materials which are light in weight, small in space, convenient in function, and low in cost, such as paper, flexible and semi-rigid plastic materials, can be advantageously used.
Aseptically packaged high temperature, short-time sterilization processes are thermally efficient and typically produce high quality and nutritional value products compared to products that are processed at lower temperatures for extended periods of time.
Extend the shelf life of the product at room temperature through aseptic packaging.
Another advantage is that the HTST process utilizes:
Less energy, as part of the process, heat is recovered through the heat exchanger, which is a modern continuous flow process that requires fewer operators.
Aseptic packaging materials:
Packaging materials must meet the following factors:
The packaging material must be compatible with the product to be packaged and must comply with applicable material migration requirements.
The physical integrity of the package is essential to ensure product safety and maintain sterility.
The packaging material must be resistant to sterilization and compatible with the sterilization method.
The packaging must protect the product from oxygen and the packaging must maintain the fragrance of the product.
Special requirements for plastics in aseptic packaging:
Aseptic packaging has a long shelf life, high seal integrity and a particularly high consumer appeal. However, since plastic materials are very important for aseptic packaging, it is useful to discuss the aseptic process itself to some special properties of plastics.
Shanghai Jimei Food Machinery Co., Ltd. is the best partner for the majority of food manufacturers. In addition to providing professional advice on the juice production line, we also provide reliable partners for Milk Processing Plant. We welcome your investors’ comments and inquiries.